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Commercial
& Industrial Safety & Energy Savings Tips
Eliminate Voltage Unbalance
Voltage unbalance degrades the performance and shortens the life of
a three-phase motor. Voltage unbalance at the motor stator terminals
causes phase current unbalance far out of proportion to the voltage
unbalance. Unbalanced currents lead to torque pulsations, increased
vibrations and mechanical stresses, increased losses, and motor overheating,
which results in a shorter winding insulation life. It is recommended
that the voltage unbalances at the motor terminals not exceed 1%.
Unbalances over 1% require derating of the motor and will void most
manufacturers' warranties.
Common causes of voltage unbalance include:
Faulty operation of power factor correction equipment
Unbalanced or unstable utility supply
Unbalanced transformer bank supplying a three-phase load that
is too large for the bank
Unevenly distributed single-phase loads on the same power system
Unidentified single-phase to ground faults
An open circuit on the distribution system primary
Suggested Actions
Regularly monitor voltages at the motor terminals to verify that voltage
unbalance is maintained below 1%. Check your electrical system single-line
diagrams to verify that single-phase loads are uniformly distributed.
Install ground fault indicators as required and perform annual thermo-graphic
inspections. Another indicator that voltage unbalance may be a problem
is 120Hz vibration. A finding of 120 Hz vibration should prompt an
immediate check of voltage balance.
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