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Understanding
Power Factor and why it's important
Power factor is a measure of how effectively you are using electricity.
Various types of power are at work to provide us with electrical energy.
Here is what each one is doing.
Working Power the true or real power
used in all electrical appliances to perform the work of heating,
lighting, motion, etc. We express this as kW or kilowatts. Common
types of resistive loads are electric heating and lighting.
An inductive load, like a motor, compressor or ballast, also requires
Reactive Power to generate and sustain a magnetic field in order to
operate. We call this non-working power kVARs, or kilovolt-amperes-reactive.
Every home and business has both resistive and inductive loads. The
ratio between these two types of loads becomes important as you add
more inductive equipment. Working power and reactive power make up
Apparent Power, which is called kVA, kilovolt-amperes. We determine
apparent power using the formula, kVA2 = kV*A.
Going one step further, Power Factor (PF) is the ratio of working
power to apparent power, or the formula PF = kW / kVA. A high PF benefits
both the customer and utility, while a low PF indicates poor utilization
of electrical power.
Here is an example. A steel stamping operation runs at 100 kW (Working
Power) and the Apparent Power meter records 125 kVA. To find the PF,
divide 100 kW by 125 kVA to yield a PF of 80%. This means that only
80% of the incoming current does useful work and 20% is wasted through
heating up the conductors. Because Edisto Electric must supply both
the kW and kVA needs of all customers, the higher the PF is, the more
efficient our distribution system becomes.
Improving the PF can maximize current-carrying capacity, improve voltage
to equipment, reduce power losses, and lower electric bills. The simplest
way to improve power factor is to add PF correction capacitors to
the electrical system. PF correction capacitors act as reactive current
generators. They help offset the non-working power used by inductive
loads, thereby improving the power factor. The interaction between
PF capacitors and specialized equipment, such as variable speed drives,
requires a well designed system.
PF correction capacitors can switch on every day when the inductive
equipment starts. Switching a capacitor on can produce a very brief
over-voltage condition. If a customer has problems with
variable speed drives turning themselves off due to over-voltage
at roughly the same time every day, investigate the switching control
sequence. If a customer complains about fuses blowing on some but
not all, of their capacitors, check for harmonic currents.
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